Corrugated Boxes: A Guide to Common Types

Corrugated boxes are essential for shipping and packaging, and they come in various styles designed to meet specific needs. Understanding the different types can help you choose the most suitable option for your product packaging. Below is a guide to the most common corrugated styles:

1. Regular Slotted Container (RSC)

The RSC is one of the most widely used corrugated box styles. It features four flaps on the top and bottom that are the same length and meet in the middle when folded. It’s ideal for general shipping purposes, offering durability and ease of assembly. The RSC is often used for packaging a wide range of goods, from consumer products to industrial items.

2. Half-Slotted Container (HSC)

The HSC is similar to the RSC but without flaps on the top. This style is often used for products that require an open top for display or easy access, such as machinery or shelving units. The HSC can be paired with a separate lid or tray for added protection.

3. One Piece Folder (OPF)

The OPF consists of a single sheet of corrugated material that folds around the product, creating a box. This style is commonly used for shipping flat items like books or framed artwork. Its snug fit reduces the need for additional cushioning, making it a cost-effective and protective packaging solution.

4. Full Overlap Container (FOL)

The FOL features flaps that fully overlap when closed, creating extra strength on the top and bottom of the box. This style is ideal for shipping heavy or fragile items that require more protection. The additional layer of corrugated material adds durability, making it a preferred choice for long-distance shipping.

5. Double-Wall and Triple-Wall Boxes

These are specialized styles for shipping heavy or bulky items. Double-wall boxes have two layers of corrugated board for added strength, while triple-wall boxes offer even more protection with three layers. They are commonly used for industrial applications where extra durability is required.

6. Telescope Boxes

Telescope boxes come in two parts: a top and a bottom, each designed to slide over the other, much like a telescope. These boxes offer flexibility in height and are often used for packaging tall or irregularly shaped items.

7. Die-Cut Boxes

Die-cut boxes are custom-made using a die-cutting process that allows for precise cuts and creases. This style can be designed to fit specific product dimensions and is often used for retail packaging, display boxes, and unique-shaped items.

8. Five-Panel Folder (FPF)

The FPF is ideal for long, narrow items. It consists of five panels that fold around the product, offering excellent protection during shipping. This style is frequently used for shipping items like golf clubs or posters.

9. Partitions and Dividers

Partitions are inserts placed inside a box to separate and protect individual items. They are commonly used in beverage packaging or to ship fragile goods like glass bottles. Dividers help prevent movement and reduce the risk of damage during shipping.

10. Roll End Tuck Top (RETT)

This style is frequently used for retail packaging and e-commerce due to its neat appearance and easy assembly. The RETT features a roll-end design with flaps that tuck into the sides, providing a secure closure without tape or adhesives.

Key Benefits of Corrugated Boxes:

• Versatility: Various styles are available to suit different product types and shipping needs.

• Durability: Corrugated boxes offer excellent protection, especially in double-wall or triple-wall designs.

• Customization: Die-cut boxes and partitions allow for tailored packaging solutions.

• Cost-Effective: Corrugated materials are affordable and recyclable, making them a sustainable choice.

Choosing the right corrugated boxes ensures your products are well-protected during shipping, reducing the risk of damage and improving customer satisfaction. Whether you need a standard RSC or a custom die-cut solution, the experts at Maryland-based Arnold Packaging can help you make the best choice for your packaging needs. Contact us for a free consultation at 855-276-6537 or submit a quick form and we’ll get right back to you.

Laura Cadden
Arnold Packaging
Protecting Your Product & Your Profit